Pill Counting Machine
This Counting Machine can be applied for counting capsules, soft gels, tablets, chewing gum, round pills, and other solid materials without the need for tooling when changing objects. Its part in contact with material is made of superior 304 stainless steel, which totally meets the GMP requirement.
Working Principle
The bottle blocking device on the conveyor belt blocks the transferred bottle at the bottling position, waiting for filling. The material falls into the counting device in an orderly manner through the vibration of the feeding corrugated plate, and is counted by the photoelectric counting sensor and then loaded into the bottle at the bottling position.
Tablets: Plain tablets, irregular-shaped tablets, sugar-coated tablets.
Capsules: Hard capsules (sizes 000-5), softgels (including transparent and opaque).
Pills: Various pills with a diameter under 20mm.
Pill Counting Machine
Product Display
Benefits
Catering to diverse output needs.Wide compatibility with bottle sizes , enabling quick changeover.
Capable of handling various solid forms, including tablets (even irregular shapes), capsules (size 000-5), softgels (transparent/opaque), and pills (below 20mm diameter).
Utilizes vibration feeding and a unique flip-plate dispensing mechanism for gentle and even material handling, minimizing product damage.
Employs proprietary anti-dust photoelectric sensor technology, ensuring stable and precise counting even in high-dust environments.
Features "no bottle, no counting" intelligence, preventing operation without a bottle to reduce waste.
The integrated touchscreen enables intuitive and flexible parameter setting.
Equipped with multiple self-diagnostic functions, including fault detection, bottle jam/tip-over detection, and automatic stoppage for material shortage, ensuring safe and reliable operation.
Modular design facilitates easy disassembly, cleaning, and part replacement without the need for special tools, significantly reducing maintenance time and costs.
With robust compression force, our presses ensure solid tablet formation and uniform appearance, capable of handling a wide range of material characteristics.
Utilizing standard tooling and a double-sided compression mechanism, the series offers various station configurations and production capacities to meet diverse output needs, from pilot batches to full-scale production.
Integrated with advanced PLC control systems and color touchscreen interfaces for intuitive operation and precise, reliable performance.
Equipped with a closed forced feeder to maintain filling accuracy and tablet weight consistency, even at high operating speeds.
Features real-time pressure monitoring, automatic overload shutdown, and multiple safety protection functions to safeguard both equipment and product integrity.
Built with high-quality electrical components and enhanced cooling systems, ensuring stability and longevity during continuous, high-intensity operation.
The fully enclosed working area with transparent viewing windows and superior sealing effectively contains dust, meeting stringent cleanroom standards.
Contact parts are constructed from stainless steel or specially treated surfaces for easy cleaning and maintenance, preventing cross-contamination and ensuring full compliance with GMP requirements.
Application
FAQ
What types of products can your pill counting machines handle?
Our pill counters are highly versatile and designed to count a wide range of solid dosage forms accurately. This includes tablets of all shapes and sizes (round, oval, capsule-shaped), hard gelatin capsules, and softgel capsules. They are also capable of handling small vials, ampoules, and other unit-dose items.
How do you ensure the counting accuracy of pill counting machines, especially with high-speed operations?
We guarantee exceptional accuracy through our advanced counting technology. Our systems utilize high-resolution optical sensors and sophisticated algorithms to distinguish between single pills and overlapping or irregularly shaped products, ensuring a consistent count accuracy of 99.9% or higher even at maximum speeds.
What is the counting speed of your pill counting machines?
We offer solutions for every throughput need. Our range includes semi-automatic benchtop models for low-volume or QC applications, all the way to fully automatic, high-speed systems integrated into packaging lines, with speeds exceeding 1,000 pills per minute.
How easy is it to change over between different pill products?
Product changeover is quick and simple. Our pill counting machines feature pre-set and customizable product recipes. With a few taps on the user-friendly HMI (Human-Machine Interface), operators can recall a saved program, which automatically adjusts the settings for the new product, minimizing downtime and operator error.
How do pill counting machines handle fragile or easily damaged products like coated tablets?
Product integrity is a top priority. We employ gentle handling mechanisms such as vibration-controlled feeding and soft-drop chutes. This careful design minimizes tumbling, impact, and abrasion, effectively protecting delicate coatings and preventing breakage of fragile pills.
Are your pill counters compliant with regulatory requirements for data integrity?
Yes. For full traceability and compliance with FDA 21 CFR Part 11 and cGMP, our counters can be equipped with advanced data logging software. This option provides electronic batch records, audit trails, and user access controls, ensuring your counting process is fully documented and secure.
What kind of support and service does Innoval Pharma provide?
We provide comprehensive support to ensure your operations run smoothly. This includes on-site installation and validation support (IQ/OQ), thorough operator training, and a global network for responsive technical support and genuine spare parts.
Unlock Your Medicine Production Potential. Speak with an Innoval Pharma Expert to Tailor Your Solution.
Certificates
Contact Info
Call Us
+1(323)215-9729 (North/South America)
sales@innovalpharma.com
+1(213)258-7721
After Service
+1(909)230-8253 (North/South America)
