Softgel Encapsulation
A softgel encapsulation machine is a specialized piece of equipment used to produce softgels (such as those containing fish oil, vitamins, and other liquid or semi-solid contents). It achieves automated and continuous capsule production through precise capsule shell forming, quantitative liquid filling, and heat sealing.
Our softgel encapsulation machine utilizes a double-roller mold synchronous forming technology, ensuring uniform capsule shell thickness, excellent sealing, and high forming efficiency. The equipment is equipped with a precision piston metering pump, offering a wide range of adjustable filling volumes, suitable for producing softgels of various specifications. The entire machine features a stainless steel structure, complying with GMP hygiene standards, and supports long-term continuous operation, making it ideal for medium to large-scale production needs.
Softgel Encapsulation
Product Display
Benefits
Utilizing a double-sided roller mold synchronous pressing design, combined with a precision metering pump, ensures uniform capsule formation and reliable sealing.
Equipped with independent heating and temperature sensing, allowing for real-time setting and monitoring via a touchscreen. Precise temperature control ensures optimal gel fluidity, molding quality, and sealing effect.
Features a color touchscreen centralized control system, integrating functions such as main machine speed adjustment, unit start/stop, temperature setting, manual speed adjustment, and dryer operating mode selection. The interface supports Chinese and English switching, and parameter settings are intuitive, reducing the difficulty of operation and debugging.
The entire machine features grounding protection, circuit breaker and inverter protection, and critical heating parts are equipped with short-circuit detection and alarms.
Utilizing a double-sided roller mold synchronous pressing design, combined with a precision metering pump, ensures uniform capsule formation and reliable sealing.
Equipped with independent heating and temperature sensing, allowing for real-time setting and monitoring via a touchscreen. Precise temperature control ensures optimal gel fluidity, molding quality, and sealing effect.
Features a color touchscreen centralized control system, integrating functions such as main machine speed adjustment, unit start/stop, temperature setting, manual speed adjustment, and dryer operating mode selection. The interface supports Chinese and English switching, and parameter settings are intuitive, reducing the difficulty of operation and debugging.
The entire machine features grounding protection, circuit breaker and inverter protection, and critical heating parts are equipped with short-circuit detection and alarms.
Application
FAQ
What types of soft capsules can your machine produce?
Our soft capsule machines can produce a variety of products, including liquid (such as fish oil, vitamin E), semi-solid (such as paste extracts), and suspension-type soft capsules; suitable for health products, pharmaceuticals, functional foods, and cosmetics. Spherical, oval, and custom-shaped capsules can be produced by changing the molds.
How complicated and time-consuming is it to change over products or tooling?
Product changeover requires changing molds, adjusting the liquid injection pump, and process parameters. With skilled operation, standard mold change and adjustment can be completed within 1-2 hours. The equipment adopts a modular design, and key components (such as the liquid injection system and capsule box) can be quickly disassembled and cleaned, reducing product changeover time.
What is the production capacity range of your soft capsule machine?
The single-machine production capacity varies depending on the model, usually ranging from 2,000 to 15,000 capsules per hour (depending on capsule specifications and process). We offer a full range of equipment from R&D and pilot-scale to mass production, meeting the needs from small-batch trials to continuous large-scale production.
Are your machines compliant with international standards like cGMP and FDA?
Yes. The main body of the equipment is made of 304/316 stainless steel, and the contact parts comply with GMP hygienic design guidelines, with complete system validation support (DQ/IQ/OQ/PQ). Electrical safety and material traceability documents meet the requirements of FDA, cGMP, and relevant EU regulations for pharmaceutical and food equipment.
What after-sales service and technical support does your company provide?
We provide full technical support, including equipment installation and commissioning, operation training, and process parameter optimization. We also provide regular maintenance, remote diagnostics, and rapid on-site response. We can also provide customers with initial guidance on soft capsule formulations and production processes to assist in the smooth commissioning of projects.
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