Dual-Head Automatic Prefilled Syringe Filling Machine
Dual-Head Automatic Prefilled Syringe Filling Machine
Automatic prefilled syringe vacuum filling and stoppering machine for liquid (water-based) and viscous (gel/ointment) materials. Designed for SCF prefilled syringes from BD, BG, SCHOTT, and major domestic OEMs (other types customizable). Ceramic plunger pump for quantitative dosing; vibrator-bowl orientation of rubber plugs in SUS316L gloss-finish bowls; vacuum-assisted filling and stoppering eliminate bubbles and stopper-friction particulates. Servo-driven, modular, PLC + HMI. Modular design allows stand-alone use or integration with denester, screw-on, labeler, and inspection machines.
Features:
1. Filling accuracy <= +/- 1%.
2. Ceramic plunger pump – acid/alkali, abrasion, and high-temp resistant.
3. Vacuum filling + vacuum stoppering for bubble-free, particulate-free results.
4. Filling needle rises with liquid level (anti-splash).
5. SUS316L gloss-finish vibrator bowl for plug orientation, no cleaning dead zone.
6. Servo-synchronized motions, modular non-interference control.
7. Siemens PLC + HMI with real-time station status and fault alarms.
8. Modular – stand-alone or in-line with denester, screw-on, labeler, light inspection.
Technical Data:
| Model | 1YGF-K | 2YGF-K | 5GF-K |
| Applicable Materials | liquid and ointment | liquid and ointment | liquid and ointment |
| Applicable Syringe Specifications (ml) |
0.5, 1, 2.25, 3, 5, 10, 20 | 0.5, 1, 2.25, 3, 5, 10, 20 | 1 (Long),1, 2.25, 3 (standard), 5, 10 |
| Number of Filling Heads | 1 | 2 | 5 |
| Number of Plugging Heads | 1 | 2 | 5 |
| Filling Accuracy | ≤±1% | ≤±1% | ≤±1.5-2% |
| Capacity (pcs/hr) | 600-900 | 1200-1800 | 2400-3600 |
| Power Supply | Custom-made according to the customer’s request | ||
| Compressed Air | 0.55-0.75MPa 15L/S | 0.55-0.75MPa 15L/S | 0.55-0.75Mpa 40L/S |
| Dimensions (mm) | 800*700*1730 | 1088*858*1800 | 1880*3950*1860 |
| Weight (kg) | 300 | 500 | 1900 |
Applications:
1. Aseptic filling of prefilled syringes with liquid (water-based) drugs.
2. Aseptic filling of prefilled syringes with viscous gel/ointment formulations.
3. Vaccine, biologic, and high-value injectable filling and stoppering.
4. Cosmetic ampoule/serum syringe filling.
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