Prefilled Syringe Equipment
Pre-filled syringe filling equipment is an integrated solution designed to meet the aseptic and precise filling requirements of the modern pharmaceutical and biotechnology industries. Our series of equipment uses high-precision ceramic plunger pumps for quantitative filling and integrates an intelligent vision inspection system. The entire process, from bottle handling, filling, capping to screw-on and labeling, complies with GMP standards.
Depending on production scale and automation requirements, the equipment offers various configurations, including high-speed fully automatic production lines, standard automatic models, and semi-automatic models.
Prefilled Syringe Equipment
Product Display
Benefits
Utilizes a ceramic plunger pump for quantitative filling with an accuracy of ≤±1-2%. For viscous or foaming solutions, a vacuum filling system is available as an option to ensure air-free filling.
The main body of the equipment is made of SUS304 stainless steel, while key components in direct contact with the medication (such as pumps and tubing) use SUS316L stainless steel and medical-grade silicone, complying with GMP standards. A Class 100 laminar flow hood is available as an option to meet even higher cleanliness requirements.
Equipped with a PLC programmable controller and a human-machine interface (HMI), it can monitor the status of each station and set parameters in real time. It also features automatic fault alarms and location prompts for easy and rapid maintenance.
The equipment is widely compatible with pre-filled syringes (SCF syringes) from major domestic and international brands such as BD and SCHOTT, and supports customization of other special types of syringes.
Employs a modular structure for easy positioning, maintenance, and functional expansion. It can be used as a standalone machine or easily connected to back-end equipment such as de-honeying machines, rotary machines, labeling machines, and light inspection machines to form an automated production line.
Utilizes a ceramic plunger pump for quantitative filling with an accuracy of ≤±1-2%. For viscous or foaming solutions, a vacuum filling system is available as an option to ensure air-free filling.
The main body of the equipment is made of SUS304 stainless steel, while key components in direct contact with the medication (such as pumps and tubing) use SUS316L stainless steel and medical-grade silicone, complying with GMP standards. A Class 100 laminar flow hood is available as an option to meet even higher cleanliness requirements.
Equipped with a PLC programmable controller and a human-machine interface (HMI), it can monitor the status of each station and set parameters in real time. It also features automatic fault alarms and location prompts for easy and rapid maintenance.
The equipment is widely compatible with pre-filled syringes (SCF syringes) from major domestic and international brands such as BD and SCHOTT, and supports customization of other special types of syringes.
Employs a modular structure for easy positioning, maintenance, and functional expansion. It can be used as a standalone machine or easily connected to back-end equipment such as de-honeying machines, rotary machines, labeling machines, and light inspection machines to form an automated production line.
Application
FAQ
Is this equipment compatible with the syringe brands and specifications we currently use?
It is widely compatible. The equipment is designed to work with pre-filled syringes from major domestic and international brands. Customized adaptations are also supported based on your specific brand, specification, or special type of syringe. Please provide samples or detailed drawings to confirm compatibility.
What about filling accuracy? Can it guarantee no air bubbles for high-value or viscous medications?
Reliable accuracy and professional process. The equipment uses a high-precision ceramic plunger pump, achieving a standard filling accuracy of ≤±1-2%. For viscous medications or those requiring strict air bubble avoidance, a vacuum filling system can be configured to simultaneously create a vacuum during filling, effectively eliminating air bubbles and ensuring product filling quality and yield.
Does the equipment meet the GMP aseptic requirements for pharmaceutical production?
Fully compliant. The main body of the equipment is made of SUS304 stainless steel, and all parts in direct contact with the product are made of SUS316L stainless steel and medical-grade silicone. Optional Class A 100 laminar flow hoods provide the highest level of cleanliness in core operating areas, fully meeting GMP aseptic production standards.
We are a small-batch, multi-variety R&D-oriented production line. Is the equipment flexible, and can it be expanded in the future?
The design is flexible and easily expandable. The equipment adopts a modular design, which can be used as a standalone unit or easily connected to subsequent equipment such as de-laminarizing machines, rotary labeling machines, and labeling machines to upgrade into a complete production line. For small-batch needs, a semi-automatic model can be selected, which is more cost-effective and flexible in changing production while ensuring core processes.
What brands are the core components? What kind of after-sales and maintenance support is provided?
Core components are selected from internationally renowned brands to ensure stability. We provide professional installation and commissioning, operation training, a one-year warranty, and continuous technical and spare parts support to ensure long-term stable operation of the equipment.
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+1(323)215-9729 (North/South America)
sales@innovalpharma.com
+1(213)258-7721
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+1(909)230-8253 (North/South America)