Aerosol Machine
Our aerosol filling equipment is specifically designed for the production of high-quality aseptic aerosol products. This equipment integrates small-dose liquid filling, sealing, and metered gas filling functions, offering high efficiency, precision, and reliable performance. It ensures batch-to-batch consistency and is suitable for the production of various aerosol products with strict requirements for dosage and sealing.
Aerosol Machine
Product Display
Benefits
A special process is employed: a metered amount of propellant gas is first injected into a pre-installed aerosol valve-equipped tank before the liquid medicine is filled in. This ensures the precision and stability of the product's internal pressure and dosage.
The equipment integrates multiple gas and liquid filling heads. Through a servo-driven intermittent feed system, it achieves simultaneous valve lifting, gas filling, sealing, and liquid filling of multiple bottles in one operation, resulting in high efficiency and precise operation.
Key motors in the entire line are explosion-proof motors, and electrical components are installed with explosion-proof protection. Protective cabinets are installed in the core filling area. The main unit uses pneumatic control and its casing is grounded, preventing risks caused by static electricity or leakage from the source.
The equipment is designed with a flexible structure of basic profiles plus optional modules. After completing the core processes of pushing, filling, and sealing, functional modules such as weighing detection, automatic button placement, and automatic cap pressing can be selected according to needs to easily build a complete production line.
Integrated or optional high-precision rotary weighing machine enables real-time weight inspection of finished products on the production line and automatic bidirectional rejection of defective products, ensuring consistent weight of products leaving the factory and meeting quality standards.
A special process is employed: a metered amount of propellant gas is first injected into a pre-installed aerosol valve-equipped tank before the liquid medicine is filled in. This ensures the precision and stability of the product's internal pressure and dosage.
The equipment integrates multiple gas and liquid filling heads. Through a servo-driven intermittent feed system, it achieves simultaneous valve lifting, gas filling, sealing, and liquid filling of multiple bottles in one operation, resulting in high efficiency and precise operation.
Key motors in the entire line are explosion-proof motors, and electrical components are installed with explosion-proof protection. Protective cabinets are installed in the core filling area. The main unit uses pneumatic control and its casing is grounded, preventing risks caused by static electricity or leakage from the source.
The equipment is designed with a flexible structure of basic profiles plus optional modules. After completing the core processes of pushing, filling, and sealing, functional modules such as weighing detection, automatic button placement, and automatic cap pressing can be selected according to needs to easily build a complete production line.
Integrated or optional high-precision rotary weighing machine enables real-time weight inspection of finished products on the production line and automatic bidirectional rejection of defective products, ensuring consistent weight of products leaving the factory and meeting quality standards.
Application
FAQ
What filling process does your equipment use? Can you ensure that the dosage and pressure of each can are consistent?
We use the industry-leading “binary filling” process. First, a precise metered amount of propellant gas is injected into the can, then the liquid medicine or contents are filled. The filling accuracy for both gas and liquid can reach a high standard of 1%, and a precise pneumatic and servo control system ensures repeatability, thus guaranteeing a high degree of consistency in the internal pressure and volume of each can.
Our product uses a flammable propellant. What special safety features does the equipment have?
The equipment has a comprehensive explosion-proof design for flammable and explosive environments: the core power unit uses an explosion-proof motor, the electrical system is explosion-proof and grounded, key control components use a pneumatic system to reduce the risk of electrical sparks, and a tempered glass protective cover is installed in the filling area. These designs together form a solid foundation for safe production.
Can the production line be expanded? If we currently only need filling and sealing, what if we want to add weighing detection or automatic capping functions in the future?
Absolutely. Our equipment features a modular design, with the standard line providing the core filling and sealing unit. You can then flexibly add modules like automatic weighing and leak detection machines, automatic button-pressing machines, and automatic cap-pressing machines, connecting them via conveyor belts to easily upgrade to a fully automated production line.
Is changing to different specifications or shapes of aerosol cans (e.g., changing can diameter or height) complicated?
Changeover operations mainly involve mechanical adjustments. Typically, it requires replacing the mold components of the inlet star wheel and conveyor guide rails, and fine-tuning the height and position of the filling head. These mold components are standardized in design, making the replacement process relatively quick and effectively meeting the changeover needs of multi-variety production.
How does the equipment ensure the quality of the final product and prevent leaking or substandard products from entering the market?
The equipment integrates an online quality control system. The core feature is the optional high-precision rotary automatic checkweigher, which can weigh each finished product in real time and automatically reject unqualified products with insufficient or excessive weight, achieving 100% online weight inspection and eliminating quality problems from the production end.
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Contact Info
Call Us
+1(323)215-9729 (North/South America)
sales@innovalpharma.com
+1(213)258-7721
After Service
+1(909)230-8253 (North/South America)