Ointment Manufacturing Equipment
Our ointment emulsifiers are designed specifically for the production needs of the pharmaceutical and cosmetic industries, making them ideal for producing high-quality creams and ointments. Our solutions integrate mixing, dispersing, homogenizing, and emulsifying functions, ensuring consistent product texture, precise dosage, and hygienic processing, thus delivering stable and reliable results for our clients’ production lines.
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Benefits
Operating under vacuum, the equipment effectively eliminates air bubbles generated during stirring, prevents material oxidation, ensures a dense final paste structure and glossy appearance, and improves product stability and shelf life.
Typically integrates a frame/paddle mixer, a high-speed shear homogenizing head, and a wall scraping system. It can sequentially or simultaneously complete multiple processes such as mixing, dispersing, emulsifying, and homogenizing, achieving high-speed and uniform fusion of the oil and water phases, ensuring a fine, particle-free paste.
The jacketed tank supports heating, cooling, and precise temperature control to meet the process temperature profiles of different formulations.
Utilizing a PLC and touchscreen control system, it can preset, store, and recall process formulas and parameters for different products, achieving automation, standardization, and data traceability in the production process.
All parts in contact with materials are made of high-quality materials such as 316L stainless steel, with mirror-polished inner walls and hygienic quick-opening interfaces at the joints, ensuring no dead corners and easy thorough cleaning and maintenance.
Operating under vacuum, the equipment effectively eliminates air bubbles generated during stirring, prevents material oxidation, ensures a dense final paste structure and glossy appearance, and improves product stability and shelf life.
Typically integrates a frame/paddle mixer, a high-speed shear homogenizing head, and a wall scraping system. It can sequentially or simultaneously complete multiple processes such as mixing, dispersing, emulsifying, and homogenizing, achieving high-speed and uniform fusion of the oil and water phases, ensuring a fine, particle-free paste.
The jacketed tank supports heating, cooling, and precise temperature control to meet the process temperature profiles of different formulations.
Utilizing a PLC and touchscreen control system, it can preset, store, and recall process formulas and parameters for different products, achieving automation, standardization, and data traceability in the production process.
All parts in contact with materials are made of high-quality materials such as 316L stainless steel, with mirror-polished inner walls and hygienic quick-opening interfaces at the joints, ensuring no dead corners and easy thorough cleaning and maintenance.
Application
Various creams (such as steroid creams, antibiotic ointments), gels, burn ointments, dermatitis creams, hemorrhoid creams, etc.
Face creams, lotions, serums, sunscreens, makeup removers, hand creams, body lotions, etc.
Ultrasound coupling agents, scar gels, cooling gels, conductive gels, physical cooling gels, etc.
Pet topical dermatology ointments, hoof care ointments, livestock disinfectant ointments, etc.
FAQ
What are the core advantages of a vacuum emulsifier compared to a regular mixer?
The core advantage lies in operating in a vacuum environment. This completely eliminates air bubbles generated during mixing, preventing material oxidation and deterioration, resulting in high-quality creams with a dense structure, high stability, a glossy appearance, and a longer shelf life.
How does the equipment ensure consistent texture and stability across batches?
We achieve this through a fully automated PLC control system. You can store successful process parameters such as temperature, speed, vacuum level, and time as a formula. Each batch production simply requires calling the formula to automatically and accurately repeat the entire process, maximizing batch-to-batch consistency.
Is cleaning the equipment troublesome? How do you meet GMP hygiene requirements?
Fully compliant. The equipment is made of 316L stainless steel with a mirror finish, eliminating any unsanitary corners. More importantly, we offer an optional Clean In-Place (CIP) system. Without complete disassembly, the built-in spray system and pipes thoroughly circulate and sterilize the tank, significantly saving manpower and ensuring compliance.
Can one machine produce different products, from light emulsions to thick creams?
Absolutely. Our equipment integrates an adjustable-speed frame mixer, a high-speed shear homogenizing head, and a wall scraping system. By flexibly adjusting and combining the speed, time, and sequence of these modules, it can precisely adapt to production processes with different viscosities and formulations, achieving multi-purpose functionality.
What kind of support can you provide from installation to production?
We provide a full range of services, from installation and commissioning, operation training to process validation support. Our engineers will be on-site to ensure optimal equipment operation and guide your team in mastering the equipment and processes.
Unlock Your Medicine Production Potential. Speak with an Innoval Pharma Expert to Tailor Your Solution.
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sales@innovalpharma.com
+1(213)258-7721
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